I am posting some pics of jig I made from unknown tropical hardwood. Hardwood taps and hold threads very well this project. I used 1/4-20 for this jig. I routed a slot to hold the blade along with a bolt in the back to pinch the blade. This has worked very well on my 1x30 sander thinning the bevel form 30 to something around 15 degrees. I did some shaping with a dremel but the sander works well. I spend maybe 5 seconds with 80 and 120 on the blades. They never get hot. The plywood piece is notched to hold the handle while using my router to round over the edges. If you are hesitant doing this double sided tape to securely hold the handle. Once I have a
better handle profile I'll rout out the rough shape with a flush trim bit.



better handle profile I'll rout out the rough shape with a flush trim bit.
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